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| Check Items |
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| Engine oil |
Oil lubricates, cleans & cools.
The blow-by gas which leaks through the piston
rings enters the crankcase & reacts with the
engine oil to deteriorate. Replacing the engine
oil at every 5,000 km intervals extends the life
of engine.
|
| Engine oil filter |
Extends the life of oil and protects
the engine. To be replaced at every 5,000 kms.
A clogged oil filter may damage the engine.
|
| Air filter |
Dust accumulated in the filter
needs to be removed. If not cleaned, complete
burning of air fuel mixture is affected which
further increases in fuel consumption, causes
black smoke emissions & failure to comply
with the local regulations. To be replaced at
every 20,000 kms.
|
| Fuel filter * |
Fuel filter removes the contaminants
/ dirt from the fuel that is supplied to the engine
for combustion. A clogged fuel filter can cause
loss of power & intermittent jerking. To be
replaced at every 40,000 kms.
|
| Drive belts |
These belts if broken can disable
the engine, steering, A/C or charging system.
To be inspected at every 10,000 kms.
|
| Coolant |
Coolant cleans and lubricates the
components of the cooling system. It gets dirty
from contact with metal, extreme heat & cold
conditions etc. Being a chemical, it loses its
strength with time. Hence, replacement of coolant
is performed with time (2 years).
|
| Coolant hoses |
Hoses will start to crack or leak
over long period of use. To be inspected at every
10,000 kms.
|
| Transmission fluid |
The pressure withstanding property
decreases with use. Replacement of Automatic Transmission
Fluid (ATF) to be performed at every 40,000 kms.
Failure to do so may result in the damage of transmission
components.
|
| Spark plugs * |
Spark plug wears out increasing
the firing end gap. This gap needs to be maintained
for complete burning of air-fuel mixture. To be
replaced at every 20,000 kms. If not replaced
at the suggested interval, fuel consumption may
increase & the loss of power may be experienced.
|
| Spark plug wires |
A spark plug wire whick leaks high
tension voltage will cause the spark plug to either
miss a fire / cause incomplete firing. The resistance
of the wire should be checked at every 10,000
kms.
|
| Timing belt * |
When the timing belt breaks, the
camshaft stops rotating. This causes a change
in the value timing & the valves come in contact
with the piston causing consequential damage to
the engine. To be replaced at every 100,000 kms.
|
| Brake pads |
Safety is the main concern. Brake
efficiency depends on brake pads. If the pad goes
metal to metal, they will damage the brake rotors.
To be inspected at every 10,000 kms.
|
| Brake drums and
shoes |
Brake shoe dust and dirt build
up in the drum causing poor contact between the
shoe and the drum. This creates faster wear of
brake shoes & uneven braking under emergency
stops. To be inspected at every 10,000 kms.
|
| Brake fluid |
When the level is low, it usually
indicates the need to replace the brake pads or
shoes, but this can also indicate a leak in the
braking system. Further, the brake fluid absorbs
moisture which decreases its boiling point &
therefore, needs to be replenished at every 40,000
kms.
|
| Clutch fluid * |
When the level increases, it indicates
need to replace the clutch plate. Clutch fluid
absorbs moisture which decreases its boiling point
& therefore, needs to be replenished at every
40,000 kms.
|
| Tyre rotation |
Ensures even tyre wear to extend
tyre life. To be performed at every 10,000 kms.
|
| Type pressure |
Specified tyre pressure assures
extended tyre life and safety when braking. To
be inspected every month.
|
| Tyre balancing |
Any imbalance in the wheel creates
symptoms of vibration at the steering at a specific
speed. This can be eliminated by balancing the
wheel.
|
| Valve clearance
* |
Every valve needs to maintain a
clearance with the rocker arm to give room for
expansion of valves. If this clearance is increased,
it creates a noise. The noise can be eliminated
by re-adjusting the clearance to specification.
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| Battery * |
During the battery charging process,
it releases hydrogen and hence the electrolyte
level goes down. The level should be brought back
to upper or H mark by
adding distilled water only. Furthermore, the
specific gravity should also be checked. A fully
charged battery should record a specific gravity
of 1.26. A less value indicates that the battery
needs re-charging. Battery should be inspected
at every 5,000 kms.
|
| Drive shaft dust
boot |
Punctured / torn dust boot admits
entry of sand into the yoke assembly. The sand
gets mixed with the greases & acts as an abrasive
in the joints which result in a noise & damage
the driveshafts. To be inspected at every 10,000
kms.
|
Engine & Transmission
mountings |
Cracked mountings cause vibration,
transmitted to the body. To be inspected at every
10,000 kms.
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| *
As Applicable |